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Racing 4 Education
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الإعلانات Ford
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Ford
Racing 4 Education
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racing4e 8/4/1427 دعوة لقراءة المقال نسخة لطباعة المقال
 
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351 stock parts 2superchargers!!! www.racing4e.com
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88 Supercharged Coupe
Engine/Blower Buildup Section

I have nothing but the absolute BEST help in the world!!!!
My daughter Delfina and I assembling the 351W short block, currently all stock parts are being used.Once the system is up and running with most of the bugs worked out,
I will pull the motor, bore it, and throw in the forged TRW slugs.

 This is my other helper Anna, she is still in the training stages.
This week - hand tools, next week- internal combustion engine fundamentals.
I'll have a race team sooner or later!!

     The project is presently progressing quite quickly, unfortunately faster than I can manage to update this page (but still not fast enough!). At this point the engine is completed and sitting between the fender wells of the bird, I do have pictures and will update as soon as they are developed and scanned. Currently my efforts are being focused on the engine mounts and finding a suitable set of headers for the application. Some other points of interest included in this installation are:

Manual steering rack installed and lowered 12 mm.

Custom engine and transmission mounts moving the engine approximately 1.5" lower and 2.5" further back then the standard engine location - oil pan is .040" from the now lowered rack and drivers side valve cover is <0.100" from the firewall.

ABS currently has been retained, will attempt to keep intact. OOPS Skip that, the ABS is gone, had to make some additional room for charge cooling, rates a little higher in my book than the ABS anyway,

Here are a couple of shots of the motor before it was put into the car.

 The headers shown here are a set of BBK shorty 302 headers, they will not fit into the car though. I have used them in the past for 351 installs in fox bodies, but with the new engine location they are no longer feasible.

    Headers are here, and installed on the motor, BBK came thru for me and the 351W 1 5/8" shorty swap headers fit perfectly, and have a one piece 3/8" flange.

7/31/98

    I've unfortunately not had too much time lately to work on this project but it is still progressing. The motor / transmission are in the car and I am just finishing up the brackets to hold the blowers as well as working on the upper intake manifold. I don't have any idea at this point when I will have this thing running, but I sure hope it will happen before the snow flies.
 


 Here is a shot of the current location of the bottom of the motor. The rack has been lowered about 12 mm and the motor has been moved back and down till the rack fits up into the highest part of the oil pan. There is about .040" clearance between the rack and the oil pan.

The view from the other side gives a better idea of how the manual rack was moved, notice the amount of material exposed on the bottom of the rack mounting bolt, and no I do not care about the slight bump steer this modification will create. The washers used as spacers for the motor mounts will be replaced with Al spacers once assembly is complete.
 

 Well, this is about what it looks like right now, with the exception that the brackets holding the blowers are completed (they are not finished in the picture). I am currently working on the upper intake manifold which I plan on completing in the next few weeks.
 

Finally starting to come together!!
I think it will be able to fit it completely under the hood, another sleeper, just like I like em.

8/11/98
    What a crummy part of the project I'm in right now. The point which requires a lot of time to do a lot of little time consuming things. I have managed to partially complete my belt tensioner, do some fuel system related work, and convert a distributor into an oil pump drive. Once the fuel system is more or less complete I will begin work on the upper intake/charge cooler.

I used an old 351W distributor and a little time on the lathe to make my oil pump drive,
 I no longer need a distributor thanks to the DIS on the EFI system.

A little more complete here, you can see the finished blower brackets and the start of my belt tensioner. The tensioner will be finished next followed by the fuel system (while I can still reach it). There will be a secondary belt to turn the alternator as well as the charge air coolant pump.

9/15/98

     Steady as she goes, progress has been kinda slow lately again due to vacations, visitors, etc, but I hope to be back on track again now. Winter is approaching quickly as usual I am turning what should have been a 2 month project into a year thing. Belt tensioner has been completed and fuel system has been sorted out. It currently seems that I will be using one fuel pump in the stock in tank location as well as one in line pump running in parallel with the in tank unit. This will enable me to supply the fuel rails from each end with separate pumps and then return the fuel to the tank with a firewall mounted fuel pressure regulator. I am in need of fuel injectors though, if anyone has any 85 and up T-bird TC (brown top, 35lb) injectors  or larger ones they want to sell cheap, please drop me an email. I currently have 24 pounders that will at least get me started, but I don't expect too much more than that.

10/15/98

Been spending too much time on the Capri lately,  but that's about to end,  here is a shot of the motor with the partially completed intake on it.
 


2/2/99

    It's been a little while since my last update so I'm back at it with some photos to show those of you who do not know me that I am not a complete slacker. On the other hand I may have a little more trouble convincing those of you who know me :). Good and bad news - the groundhog did NOT see his shadow this morning so the good news is an early spring the bad news is I got alot of work to get done, oh well,  on to the latest developments - my almost completed blower inlets!

Here are a couple shots of the inlets I made for the blowers. They will be providing support for the throttle body at the end and the blower bypass on the top. They are mostly completed with the exception of a fitting for PCV source and some light radius blending needed where the bypass port meets the main inlet.

On the left is a shot of the throttle bodies that I will be using. On the right is the butterfly type bypasses that will also be incorporated. The throttle bodies are 65mm units from ford SOHCs and the bypasses are made by Magnuson Products in CA.

I ended up disassembling a blower to be able to be sure I got the inlet lined up well when drilled the holes in it. This is the view the air sees when passing thru the throttle body and into the blower.

Just another view from a different angle of the bare inlet bolted to the bare blower housing.

Well, here's what it looks like now with everything assembled. Now I need to get it bolted back to the engine, make sure there are no clearance problems and finish the upper intake manifold. I have already purchased all of the materials I needed to finish the upper intake, I was just waiting to get these inlets done because the blower discharge piping will be routed just above this inlet system. The next couple of working nights I'll be trying to accomplish something on the Procharged 351, but after that short block is assembled I'll finish this upper intake.

2/2/99

I have managed to get some of the plumbing on the motor completed, The engine cooling system is only missing the radiator and a cobble together fuel system is in place which should be enough to get the car running. Once I can drive it I will get it up on a lift, add the second fuel pump and necessary braided lines to be NHRA legal.

Starting to look a little more complete with the upper intake in place, it's starting to get warm out so I need to get this thing running!

Here are a left and right view with the upper installed and the two blower discharge tubes set into place for getting ready for the mockup and fabrication of the blower discharge manifolds. You can also get a good look at the location of the throttle bodies and bypass valves. I will have to get a little creative with the air filters and inlets to the throttle bodies, I am beginning to consider a cowl induction system instead of adding plumbing all the way to the front of the car to get the cool inlet air.

Now it's beginning to look a little more menacing, those 3" pipes look quite a bit bigger than I expected, but I like it, but I still need to cut them to the proper length. Next I need to wrap up those blower outlets, build a satisfactory belt tensioner (I wasn't happy with the first one), wire up the EFI and we'll be running hopefully this spring. Maybe we'll even get a chance to dig back into the motor later this summer (not holding my breath though), current plans are calling for a set of aluminum heads and possibly a few more cubic inches, like about 75 more for a total of 426, guess we'll have to wait and see!!!!!

6/22/99

Wow, long time since I've had an update here, luckily I've still been working on the car even though I've slacked on the page. Just as a note here
The SCTC is now RUNNING!!!!
Here are a couple shots leading up to it's first firing.

This is what the blower outlets ended up looking like, I will probably still cut a little off of the top of them because they will not fit under the hood yet or the hood will be modified.

On the left is a quick shot of the Electromotive TEC II control system, and on the right is the crank pickup which inputs to the TEC II. Other than the machining necessary to the harmonic balancer for my application which entailed removing 1/2" from the nose of it for pulley alignment, the TEC is similar to install and wire as a multi component audio system.
 

OK, so I'm probably a little overkill with the belt tensioner (that's 3/4" plate!), but we didn't want to have any problems with flex and maintain as much pulley wrap as possible. I intend to lighten it significantly next time I have it off the car.

The professionals at work. That's Shawn on the left installing some blower discharge tubes and Eric on the right making quick work of the trunk mount battery cables. I had the tough job of taking the blurry pictures (sorry).

Just a couple shots of the mostly completed induction system. About all that is left is to get some air filters installed. Current fuel injector size is 53 lb/hr at 45 psi, blowers are pullied to provide a calculated 14psi and a tank in the trunk supplies ice water to the intercooler.  We hope this motor will be good for a coservative estimated 500 HP, the track will tell the tale for sure though.

This is what it looked like about 4 days ago, since then the radiator, electric fans, and C-4 have been installed. My goal of getting to drive it this week unfortunately will not happen but we think a reasonable goal would be to have it to the track as early as this Saturday.  Eric and Shawn brought up a good point about the engine, "Even if we get it to the track and it doesn't go fast, at least the engine looks symmetrical". Pretty deep stuff here, eh, thanks guys ;).

7/18/99

Ahhhh, finally running and track ready, I gotta tell you there has been a ton of thrashin' on this car lately and I want to thank everyone who had a hand in helping me put this one together, especially my wife who is the one who has to put up with me and my toys everyday. Thanks sweetheart!!!  And for the rest of you out there, you know who you are, thanks again, now on to the results!
 

I am quite happy with the way that the car finished up, it looks great, the TC electric fans fit in just great and with the help of a 3 core radiator keeps things nice and cool.

We did have a little problem with belt slippage the first time we ran it but that problem has since been cured with the help of a dynamic belt tensioner and some additional idler pulleys. The pulleys shown in the photo here were producing about 11 psi boost pressure. They have since been replaced with slightly smaller ones which have raised boost to 13 psi.  The fuel system has been upgraded with a 255 L/hr in tank pump and 3/8" supply and return lines.

http://www.toohighpsi.com/SCTC/sctc.htm

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